Home Online Store Products Literature My Omega Omega Info Contact us View Cart Help Global
search
         
 


Wire Insulation Identification and Application Guide

Insulation
Code
Insulation Type Appearance Insulation Temperature Range* Abrasion Resistance Flexibility Water Submersion
Overall Conductors
PP
(Extension Grade-EXPP)
Polyvinyl Chloride (PVC)
Polyvinyl Chloride (PVC)
-40 to 105°C
(-40 to
221°F)
Good
Excellent
Good
FF
(Extension Grade-EXFF)
FEP
Teflon or Neoflon
FEP
Teflon or Neoflon
-200 to 200°C
(-328 to
392°F)
Excellent
Good
Excellent
TT
(Extension Grade-EXTT)
PFA
Teflon or Neoflon
PFA
Teflon or Neoflon
-267 to 260°C
(-450 to
500°F)
Excellent
Good
Excellent

 
KK
 

Kapton

Kapton

-267 to 316°C
(-450 to
600°F)

Excellent

Good

Good

 
TG
 

Glass Braid

PFA
Teflon or Neoflon

-73 to 260°C
(-100 to
500°F)

Good

Good

Excellent

GG
(Extension Grade-EXGG)

Glass Braid

Glass Braid

-73 to 482°C
(-100 to
900°F)

Poor

Good

Poor

HH

High Temp
Glass Braid

High Temp
Glass Braid

-73 to 704°C
(-100 to
1300°F)

Poor

Good

Poor

XR

Refrasil Braid

Refrasil Braid

73 to 871°C
(-100 to
1600°F)

Poor

Good

Poor

XC

Nextel Braid

Nextel Braid

-17 to 1204°C
(0 to
2200°F)

Fair

Good

Poor

Insulation
Code
Resistance To:
Comments
Solvent
Acid
Base
Flame
Humidity
PP
(Extension
Grade-
EXPP)
Fair
Good
Good
Good
Good
Colour Coded PVC Extruded Over Each Bare Wire. PVC Applied Over Insulated Primaries. Affected by Ketones, Esters
FF
(Extension
Grade-
EXFF)
Excellent
Excellent
Excellent
Excellent
Excellent
Colour Coded FEP Extruded Over Each Bare Wire. FEP Jacket Extruded Over Insulated Primaries, Superior Abrasion and Moisture Resistance. Same Basic Characteristics as PFA but Lower Temperature Rating
TT
(Extension
Grade-
EXTT)
Excellent
Excellent
Excellent
Excellent
Excellent
Colour Coded FEP Extruded Over Each Bare Wire. PFA Jacket Extruded Over Insulated Primaries, Superior Abrasion and Moisture Resistance. Same Basic Characteristics as FEP but Higher Temperature Rating

 
KK
 

Good

Good

Good

Good

Excellent

Fused Kapton Tape Approx. 0.15 mm Applied to Conductors. A 0.10 mm Jacket is Then Applied to Both. Excellent Moisture and Abrasion Resistance, High Dielectric Strength (7 kV/mil) Retains Much Physical Integrity After Gamma Radiation. FEP is Used as Adhesive Binding Agent [Melts at Approx. 260°C (500°F)]

 
TG
 

Excellent

Excellent

Excellent

Excellent

Excellent

PFA Extruded Over Each Bare Wire 0.12 mm Silicon Impregnated
Glass is Overbraided Over Both. May Be Used for Single Measurement to 343°C (650°F).

GG
(Extension
Grade-
EXGG)

Excellent

Excellent

Excellent

Excellent

Fair

0.12 mm Glass Yarn Braided Over Each Conductor, Impregnated with Silicon Varnish, Then Covered Together with 0.12 mm Glass Braid. Varnish Improves Moisture and Abrasion Resistance, but is Destroyed Above 204°C (400°F).

HH

Excellent

Excellent

Excellent

Excellent

Fair

High Temp. Glass Braid Over Each Conductor, and Binder Impregnated. Overall High Temp Glass Braid Applied and Bindered. Binder Improves Moisture and Abrasion Resistance But is Destroyed
Above 204°C (400°F).

XR

Excellent

Good to
316°C
(600°F)

Good to
316°C
(600°F)

Excellent

Poor

Braid of Vitreous Silica Fibre Applied to Each Bare Wire. Then Over Both. Suitable to 982°C (1800°F) if Not Subjected to
Flexure or Abrasion.

XC

Excellent

Good

Good

Excellent

Fair

High Temp. Alumina-Boria-Silica Ceramic Fibre Braided Over Each Conductor Then Over Both. Not Recommended for Platinum Thermocouples or Exposure to Molten Tin and Copper, Hydrofluoric or Phosphoric Acids, or Strong Alkalies.

© Copyright 2003-2024  |  OMEGA ENGINEERING, Inc. | OMEGA Privacy Statement